Haghighat, H., Allahveysi, S. (2010). Optimum Die Design in Drawing of Square Section Rod from Round Bar. Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering, 3(2), 31-38.
H. Haghighat; S.B. Allahveysi. "Optimum Die Design in Drawing of Square Section Rod from Round Bar". Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering, 3, 2, 2010, 31-38.
Haghighat, H., Allahveysi, S. (2010). 'Optimum Die Design in Drawing of Square Section Rod from Round Bar', Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering, 3(2), pp. 31-38.
Haghighat, H., Allahveysi, S. Optimum Die Design in Drawing of Square Section Rod from Round Bar. Journal of Simulation and Analysis of Novel Technologies in Mechanical Engineering, 2010; 3(2): 31-38.
Optimum Die Design in Drawing of Square Section Rod from Round Bar
1Assistant Professor, Department of Mechanical Engineering, Razi University of Kermanshah
2M.Sc. Mechanical Engineering Gratuated Student, Technical and Engineering Faculty, Razi University of Kermanshah
Abstract
Drawing of square section rod from round bar can be done with two die shapes. In the first die shape, deformation starts from corners of the square and in second die shape, deformation starts from sides of square. This article has compared the drawing force for both die shapes and as a result optimum die shape was determined. Due to complexity of metal flow inside the die, analyzing of actual process was difficult and upper bound approach has applied based on equivalent axisymmetric curved die. In equivalent process, in each position on the die axis, perpendicular cross sections on both actual and the equivalent die have the same area. By determining the profile of the equivalent curved die, a velocity field inside the die was presented. Then, internal, shearing and frictional powers were calculated and relative mean draw stress was estimated by equating the summation of these powers with required external power. As a final result, the die shape which required less force was introduced as optimum one
طراحی قالب بهینه در فرایند کشش مفتول با مقطع مربع از مفتول با مقطع دایره
Authors [Persian]
حشمت‌اله حقیقت, سید بابک الهویسی
Abstract [Persian]
در این مقاله اثر طراحی بهینه قالب بر نیروی کشش مفتول بررسی شده است. نیروی کشش با روش کرانه فوقانی محاسبه شده است. به‌دلیل پیچیدگی جریان فلز در قالب، تحلیل فرایند براساس قالب مدور انجام شده است. برای ایجاد قالب مدور معادل، مساحت و شعاع مقطع معادل در مقاطع مختلف محاسبه شده‌اند و سپس پروفیل قالب مدور معادل توسط یک میدان سرعت مشخص شده است. سپس نرخ کرنشها، توان داخلی، توان بررسی توان اصطکاکی و تنش کششی میانگین نسبی محاسبه شده‌اند. نتایج تحلیل با نتایج کرانه فوقانی و روش تعادلی نیروها مقایسه شده‌اند. نتایج مؤید آن است که با افزایش ثابت اصطکاک، زاویه بهینه قالب در هر دو طرح افزایش یافته است.
Keywords [Persian]
کشش، مفتول مربع، کرانه فوقانی، قالب بهینه
References
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